TECHNOLOGY

There’s nothing left !

Plastic waste is a big problem. The amount can hardly be reduced; burning or landfilling are not real alternatives.

Material recycling fails at the latest when it comes to mixed and composite materials. In Envert inc, we offer in partnership with Biocon Energy GmbH an environmentally friendly solution to keep these plastics in circulation. It is a reliable and efficient technology, based on the Cold Catalytic Conversion technique.

Everything goes in

In terms of input material, the system is not very demanding. The material only needs to have a grain size of between 3 and 15 millimeters and be dry. Otherwise it can be anything that has to do with plastic; even rubber granules are no problem. Mixed plastics that no one else can do anything with are particularly interesting. This way you can prevent this waste from being incinerated. Metals can also be recovered. That’s why the process is also ideal for yellow bag waste with a high aluminum content.

The process for converting solid carbonaceous substances into liquid synthetic fuels used by our technology is based on several patents by Professor Wilfried Schraufstetter, a partner of ENVERT inc and ESA AG. High-quality synthetic fuels are produced. The essential part of the process has been known for more than 40 years through the catalytic conversion of fossil fuels products by synthesis and subsequent condensation of liquid hydrocarbon vapors in the distillation columns. The state of the art today is an industrially sustainable factory.

At the heart of this recycling technology is a CCC reactor (Cold Catalytic Conversion). The CCC reactor is modular, it can handle between 10 and 20 tons of waste per day. It runs 24 hours a day. Unlike all other recycling technologies, a single CCC reactor can handle different types of waste without important changes.

The reactor operates almost without pressure (approximately 1 bar), so there is no danger from the operation itself. At the outlet of the reactor the oil vapors evaporate. The resulting substances are condensed, purified and collected in different tanks, depending on the chains of Hydrocarbons ready for further use.

Many advantages

The advantages of the system are manifold. By using all energy saving potential and avoiding energy losses, the efficiency is very high. The resulting heat is used in the process. Gases produced are converted into electricity and heat in a connected combined heat and power plant. The system is closed so there are no emissions.

Since the plant does not have a rotating reactor, the maintenance effort is low. In addition, the individual components are easily interchangeable because they are built in a modular or container design. Remote control and maintenance as well as sensors for “predictive maintenance” reduce downtime and maintenance times to a minimum. In addition, the system can be expanded as required. Due to their small size, decentralized processing of the material is also possible.

High yield as another significant advantage. This results from the effective process and the simplicity of the system, which causes low running costs. In addition, the system is significantly cheaper than others. The production price per liter of fuel is around 0.34 USD; in addition, the end product is of excellent quality and can be used as fuel or heating oil without restrictions. The synthetic fuel can also be used as raw materials for plastic production.

WASTE TYPES

The reactor can recycle several types of residential and industrial waste like used tires, plastic, paper, cardboard, wood, textile, and organics. RDF (Refuse Derived Fuel) pretreated waste, dried and granulated, fed to an extruder where they are compressed.

THE FUEL EXTRACTED

From the recycling waste, we can obtain several types of fuels.  The quantity of fuels extracted depends on the type of waste.

FUEL TYPES

The light synthetic fuel can be refined to extract Nafta, Gasoline, Kerosene, and Diesel.

ENERGY

As we can obtain fuels, we can obtain electricity and heat by cogeneration wich can be injected into power grid or sold directly to industries.

WHY CHOOSE US?

Valorisation of all types of waste

Clean environment

Renewable energy

Cogeneration and sale of heat for neighboring plants

Maximum processing time 10 minutes

Reduction of the ecological footprint of waste

Contact Us

 

Pavillon J.-A. Bombardier, local J-1238 5155, Avenue Decelles, Montreal, QC H3T 2B1 Canada

contact@envert.ca

Phone: 450 374 1402 – 514 377 7787

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